Additional Separation of Non-Ferrous Metal Waste (HR-RGB & AI Algorithm)

Grün HDF-R IA-RGB Sorter

✔ Industrial recycling of non-ferrous metals
✔ Cost-effective AI-powered RGB camera system that enables selective purification of metals according to color, shape and texture based on manual sorting standards, increasing value

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Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling

Zero Waste Solutions makes your machinery perform more

Acquiring new machinery entails many challenges for a company. It’s not just about buying new technology, it’s about implementing it and getting the most out of it. Zero Waste Solutions accompanies you as a partner throughout this process and also offers after-sales technical service to ensure the correct operation and optimization of your Lauffer Vision Technology Donate DE-XRT Pro Sorter .

System design and engineering

We analyze the type of non-ferrous metal, the input volume, the level of contamination, and the final goal of the recycled material. With this information, we design a technical solution adapted to each plant.

Machinery selection and integration

As suppliers, we recommend and integrate the most suitable equipment for each process: crushing, washing, drying, separation, extrusion, compounding, pelletizing, and auxiliary equipment.

Implementation and commissioning

We handle the implementation of the solution at the plant, coordinate the installation, and perform the necessary adjustments so that the line operates stably from the start.

Technical support and optimization

After commissioning, we continue to accompany the client to improve performance, reduce inefficiencies, and optimize the quality of the recovered material.

Meet your Grün HDF-R IA-RGB Sorter from Lauffer Vision Technology

The Grün HDF-R IA-RGB is an efficient sorting solution for the separation of waste from non-ferrous metals. It uses high-resolution RGB cameras and artificial intelligence algorithms to identify materials such as copper, aluminum, or zinc, improving the purity of the recovered material and optimizing process throughput.

Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling
Grun HDF-R AI-RGB Sorter Non-Ferrous Metal Recycling

Technical Specifications

Select your machine

High-resolution RGB camera system

It allows the detection of non-ferrous metals such as copper, aluminum or zinc by analyzing the color, size, shape, thickness and texture of each fraction.

Proprietary AI deep learning algorithms

The system uses trained AI models to reproduce advanced manual classification criteria. This technology allows identification patterns to be recognized and materials to be separated with greater precision and stability.

High-intensity LED lighting system

LED illumination improves the reading of the surface characteristics of non-ferrous metals, helping to reduce erroneous rejects and increase sorting accuracy.

Reliable high-performance ejection system

It integrates powerful, high-speed air ejectors, designed to remove precisely selected material and maintain reliable operation in high-capacity processes.

Machine Capabilities

Technical specifications of Grün HDF-R IA-RGB Sorter

Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling

HDF2-R

Tape width: 600 mm
Air Ejectors: 256
Air pressure: 0.6–0.8 MPa
Air consumption: <3 m³/min
Voltage: 380 V / 50–60 Hz
Power: 4.7 kW
Dimensions: 5155 × 1643 × 2327 mm
Weight: 1850 kg

HDF4-R

Tape width: 1200 mm
Air ejectors: 512
Air pressure: 0.6–0.8 MPa
Air consumption: <6 m³/min
Voltage: 380 V / 50–60 Hz
Power: 6.5 kW
Dimensions: 5231 × 2244 × 2312 mm
Weight: 2525 kg

Typical Application Scenarios and Benefits

Grün HDF-R IA-RGB Sorter Result

Metal Recycling Plants

It allows high-purity copper and aluminum to be extracted from waste mixtures that may include copper, aluminum, zinc, or stainless steel. It helps to reduce impurities in foundry and improve the energy efficiency of the process.

Vehicle dismantlers

It facilitates the recovery of high-value copper cables from shredding waste. The system distinguishes copper, with a reddish brown tone, against aluminium, with a silvery-white appearance, increasing the profit per tonne processed.

Battery Recyclers

It allows the recovery of high-value electrodes by detecting copper and aluminum, especially in unstripped areas. This helps reduce risks associated with downstream chemical processes.

E-waste processes

It helps to recover higher-value materials, such as gold-plated contacts from discarded mobile phone boards. It contributes to increasing revenues, reducing labour costs and reducing waste sent to landfill.

Recycling of household appliances

Allows for physical sorting without burning or using chemicals. It is useful for separating copper tubes and aluminum heatsinks in refrigerators and air conditioning equipment, as well as copper windings vs. silicon steel in washing machine motors.

Add high-impact machinery to your factory

Tell us what type of plastic waste you manage, what capacity you need, and what result you want to achieve. We help you define the most suitable technical solution for your operation.

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