Electronic Waste Recycling (HR-RGB & AI Algorithm)

Grün HDF-R IA-RGB Sorter

✔ Industrial E-Waste Recycling
✔ Cost-effective AI-powered RGB camera system that detects and removes hazardous materials from e-waste based on color, shape & texture based on manual sorting standards

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Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling

Zero Waste Solutions makes your machinery perform more

Acquiring new machinery entails many challenges for a company. It’s not just about buying new technology, it’s about implementing it and getting the most out of it. Zero Waste Solutions accompanies you as a partner throughout this process and also offers after-sales technical service to ensure the correct operation and optimization of your Lauffer Vision Technology Donate DE-XRT Pro Sorter .

System design and engineering

We analyse the type of WEEE, the volume of input, the level of contamination and the final purpose of the recycled material. With this information, we design a technical solution adapted to each plant.

Machinery selection and integration

As suppliers, we recommend and integrate the most suitable equipment for each process: crushing, washing, drying, separation, extrusion, compounding, pelletizing, and auxiliary equipment.

Implementation and commissioning

We handle the implementation of the solution at the plant, coordinate the installation, and perform the necessary adjustments so that the line operates stably from the start.

Technical support and optimization

After commissioning, we continue to accompany the client to improve performance, reduce inefficiencies, and optimize the quality of the recovered material.

Meet your Grün HDF-R IA-RGB Sorter from Lauffer Vision Technology

The Grün HDF-R IA-RGB is an efficient and competitive sorting solution for e-waste treatment. It combines high-resolution RGB cameras with AI-based deep learning algorithms to recover plastics and metals, as well as remove hazardous materials from the waste stream.

This technology increases the value of recovered materials, improves the purity of fractions and facilitates regulatory compliance in WEEE recycling processes.

Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling
Grun HDF-R AI-RGB Sorter Non-Ferrous Metal Recycling

Technical Specifications

Select your machine

High-resolution camera system

It can detect plastics, metals and hazardous materials in shredded e-waste based on differences in colour, shape, size, thickness and texture.

Proprietary AI algorithms with deep learning

The sorter uses trained AI models to reproduce advanced manual selection criteria. The system learns identification and sorting patterns to separate materials with greater accuracy and stability.

High-intensity LED lighting system

LED lighting improves the reading of the surface characteristics of shredded e-waste, helping to identify materials more accurately and reducing erroneous rejects.

Reliable high-performance ejection system

It integrates high-speed, high-power air ejectors, designed to remove precisely selected material and maintain reliable operation in high-capacity sorting processes.

Machine Capabilities

Technical specifications of Grün HDF-R IA-RGB Sorter

Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling

HDF2-R

Tape width: 600 mm
Air Nozzles: 256
Air pressure: 0.6–0.8 MPa
Air consumption: <2.1 m³/min
Voltage: 220 V / 50–60 Hz
Power: 6.6 kW
Dimensions: 4686 × 1924 × 2685 mm
Weight: 1589 kg

HDF4-R

Tape width: 1200 mm
Air Nozzles: 512
Air pressure: 0.6–0.8 MPa
Air consumption: <4.1 m³/min
Voltage: 220 V / 50–60 Hz
Power: 8.3 kW
Dimensions: 5087 × 2524 × 2685 mm
Weight: 2165 kg

Benefits

Economical

Sorting plastics allows for higher-value materials, with estimated premiums of 20% to 50%.

In addition, metal recovery can be doubled, increasing the economic performance of the process.

Sustainability

It reduces the volume of waste sent to landfill and favours closed-loop recycling of materials from e-waste.

Typical Applications

Grün HDF-R IA-RGB Sorter Result

01

Accurate Sorting of Plastics

It separates materials such as ABS, PC, PP, and more based on color, visible defects, burns, or oxidation.

It also allows you to differentiate matte black ABS from glossy black PC by analyzing surface gloss and small chromatic variations.

02

Recycling of household appliances

It facilitates the separation of copper tubes and aluminum heatsinks from refrigerators and air conditioning units.

It also allows the separation of copper windings versus silicon steel in mixtures from washing machine motors.

03

Recovery of precious metals

It allows gold to be recovered from PCB boards. RGB cameras detect their reflectivity and AI helps reduce interference with copper, improving gold recovery and achieving a copper purity of over 90%.

04

Battery Recycling

Helps recover high-value electrodes by detecting copper and aluminum, especially in unstripped areas.

05

Hazardous Materials Disposal

It removes plastics with brominated flame retardants, BFRs , and materials containing lead or cadmium, contributing to a safer and more compliant process.

Donar DE-XRT Clasificadora Pro Aplicaciones
Donar DE-XRT Clasificadora Pro Aplicaciones
Donar DE-XRT Clasificadora Pro Aplicaciones

Add high-impact machinery to your factory

Tell us what type of plastic waste you manage, what capacity you need, and what result you want to achieve. We help you define the most suitable technical solution for your operation.

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