Engineering solutions, machinery and integration for WEEE treatment plants

INDUSTRIAL RECYCLING OF ELECTRONIC WASTE (WEEE)

We integrate optical separators, eddy currents and engineering solutions for plants that need to recover more value from their electronic waste. We help improve existing lines or develop new projects with competitive machinery, on-site installation and local technical support.

✓ Greater recovery of metals and technical plastics
✓ Less rejection and higher material purity
✓ Integration into existing lines
✓ Turnkey project
✓ Technical support in Spain and in Spanish

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ewaste recycling

The process of Zero Waste Solutions for WEEE

In a WEEE plant, the problem is not always processing more volume. Often it is separating better what you are already processing.
Electronic material arrives mixed, with metals, plastics, cables, boards, ferrous parts, aluminum, copper and impurities. If the line is not properly configured, part of the value ends up in rejection or in outputs with low commercial quality. At Zero Waste Solutions we analyze your process, select the appropriate machinery and integrate it into your plant to improve recovery, stability and line profitability.

Diagnosis

We analyze the type of metallic waste, its composition, particle size, contamination level and recovery objectives. We detect where recoverable metal is lost and what limits line performance.

Ideal for: Companies that want to improve an existing line or properly define a new installation before investing.

Customized engineering plan

We design the most appropriate technical configuration for each flow: material preparation, screening, magnetic separation, eddy currents, optical classification and final product discharge.

Ideal for: Plants that need a complete solution, a capacity expansion or a line adapted to different types of metallic waste.

Implementation and commissioning

We select and supply the most appropriate equipment for each application. We evaluate how each machine will perform within the line before recommending it, so that the investment translates into real results.

Ideal for: Companies that need to separate aluminum, copper, stainless steel, metallic mixtures or materials from WEEE.

Ongoing support

We support on-site installation, coordinate equipment integration and make all necessary adjustments. After commissioning, we continue optimizing the line to adapt it to new waste or quality requirements.

Ideal for: Companies that need to reduce implementation risks and ensure that the line operates correctly from day one.

A partner with experience in recycling, engineering and industrial automation

Purchasing a machine does not guarantee that the process will improve. In WEEE, performance depends on how the material is fed, where each piece of equipment is placed, what technology is used and how the line is adjusted once installed.

Zero Waste Solutions acts as a technical partner for companies seeking to improve their process without assuming the risk of integrating machinery on their own.

We work with industrial equipment with competitive investment and add the value that a plant needs for the project to work: engineering, implementation, commissioning and subsequent technical support.

We understand complex materials

Electronic waste is not uniform. It can include copper, aluminum, steel, technical plastics, cables, boards and components that are difficult to separate. We design the solution taking this complexity into account.

We size with criteria

The solution must adapt to the actual capacity of your plant, the type of input and the result you need to obtain. We avoid both oversizing and solutions that fall short.

We see the line as a complete process

We do not analyze a machine in isolation. We review how the material moves, what happens before and after each piece of equipment and where recovery can improve.

We reduce technical uncertainty

We handle engineering, installation, initial adjustments and subsequent support so you do not have to depend solely on the machine manufacturer.

From electronic waste to recovered materials with value

Companies that manage WEEE face very specific challenges:

  • Highly heterogeneous materials (metals, plastics, boards, cables, batteries).
  • Difficulty separating clean and recoverable fractions.
  • Inefficient processes that drive up operating costs.
  • Oversized or inadequate equipment that creates bottlenecks.
  • Increasingly strict regulatory requirements on traceability and safety.

Each WEEE recycling project is different. The type of waste, the degree of contamination, the volume, the available space, the metal recovery objectives and the final quality of the material determine what technology is truly viable.

Our work begins long before talking about a machine: we analyze your process, detect inefficiencies and design a line that maximizes metal recovery, reduces rejection and improves profitability.

The machinery you see here is part of an ecosystem of solutions we already work with in electronic waste treatment plants. They are not a closed catalog, but examples of equipment we use to build efficient, safe and scalable lines.

From them we develop customized solutions, combining technology, engineering and deep knowledge of the WEEE sector. We do not just show machines: we show real solutions to real problems, such as our AI-based separation line for WEEE.

We design and integrate solutions so that WEEE plants can separate better, recover more useful material and reduce losses in the process. Our approach focuses on two key technologies for this type of plant: optical separation and eddy currents, integrated within an engineering project adapted to each line.

Grun HDF-R AI-RGB Sorter. Non-Ferrous Metal Recycling
Grün HDF-R AI-RGB non-ferrous metal recycling sorter. Lauffer Vision Technology
01.

Optical separators for WEEE

Optical separators allow classification of materials from electronic waste with greater precision, especially when the flow contains technical plastics, mixed parts, impurities or fractions that are difficult to separate manually.

Applications:

  • Classification of plastics from WEEE
  • Separation of mixed materials
  • Detection of impurities
  • Improvement of output purity
  • Reduction of dependence on manual selection

Benefits:

  • Recovered material with higher commercial value
  • Fewer classification errors
  • Less manual work
  • Greater stability in final product quality
Explore machinery
02.

Eddy Currents for non-ferrous metals (Eddy Currents

Eddy current separators help recover non-ferrous metals present in electronic waste, such as aluminum, copper and other valuable metal fractions.

In many plants, part of this material is lost because it remains mixed with plastics, shredded remains or rejection. Proper integration of this technology can directly improve process profitability.

Applications:

  • Recovery of aluminum and other non-ferrous metals
  • Treatment of metallic and inert mixtures
  • WEEE recycling lines
  • Processes with multi-material industrial waste

Benefits:

  • Greater metal recovery
  • Less loss of recoverable material
  • Better economic utilization of the treated flow
  • Cleaner outputs that are easier to market
eddy currents installation by ZWSolutions
Eddy Current Installation ZW Solutions
Installation of an Eddy Currents system for the separation and treatment of LDPE (Low Density Polyethylene) agglomerate in Spain. Project: Zero Waste Solutions S.L.

A partner for all solutions

Engineering, machinery and integration for plants seeking to recover more value from WEEE

Consult project

A partner for all solutions

We implement your projects from start to finish. We have a turnkey project program for WEEE plants and local technical support.

Turnkey project for WEEE plants

We handle the complete project so that the solution does not remain an isolated purchase.

We support the client from technical definition to installation, commissioning and subsequent support.

Includes:

  • Initial process analysis
  • Machinery selection
  • Integration engineering
  • Project coordination
  • On-site installation
  • Adjustments and commissioning
  • Subsequent technical support

Benefits:

  • A single technical contact
  • Less uncertainty during implementation
  • Better adaptation of machinery to the actual process
  • Technical service in Spain and in Spanish

Competitive machinery with local technical support

One of the major concerns when purchasing international machinery is what happens afterward: who installs, who adjusts, who responds if there is an incident and who helps optimize performance.
Zero Waste Solutions covers that critical part of the project.

We work with international manufacturers that allow access to industrial equipment with a more competitive investment, and we provide the necessary local technical support for the solution to work on-site.

This allows:

  • Reduce investment compared to traditional alternatives
  • Access high-performance industrial technology
  • Have installation and commissioning in Spain
  • Have technical support in Spanish
  • Resolve incidents without depending solely on the foreign manufacturer

Benefits:

  • Better balance between cost, performance and service
  • More peace of mind after purchase
  • Technical support throughout the entire project cycle
  • Greater control over implementation and results

Machinery, engineering, and technical support in a single partner

If your plant already treats electronic waste and you want to improve separation, recover more metals, reduce rejection or incorporate optical technology and eddy currents, we can help you.

We analyze your process, define the technical solution, integrate the machinery and support you after installation.

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